Metal Plate Optical Sorting Machine,detection Speed:100-300 Pcs/min,Automated Optical Inspection and Sorting Machine for Stamped Metal Plates, Flat Metal Parts and Precision Sheet Components

      The Metal Plate Optical Sorting Machine is developed for automated inspection and sorting of stamped metal plates, flat metal components, thin sheet parts, and other precision stamping products. The equipment integrates industrial CCD cameras, intelligent vision software, and an automatic sorting mechanism to provide stable inspection performance for high-volume manufacturing.

      The system analyzes part profiles, hole positions, edge conditions, dimensional consistency, and surface quality, automatically separating qualified and non-conforming products. It is suitable for manufacturers seeking efficient quality management of flat metal components produced through stamping, punching, or forming processes.

Core Product Features

• Flat Component Profile Analysis:Accurately compares contour dimensions and profile consistency of stamped parts
• Hole Position Verification:Measures the location and geometry of punched holes and slots
• Edge Condition Recognition:Identifies burrs, edge fractures, trimming defects, and irregular cutting profiles
• Surface Finish Inspection:Evaluates scratches, dents, oxidation marks, coating variations, and contamination
• Stable Sheet Positioning:Designed for reliable handling of lightweight flat metal components during continuous inspection
• Flexible Model Changeover:Supports inspection of different metal plate sizes and stamping structures with minimal adjustment

Key Detection Items

• Appearance Defect Inspection:Scratches, dents, burrs, cracks, stains, oxidation, contamination
• Contour Inspection:Overall profile, edge dimensions, corner shape, contour consistency
• Hole & Slot Inspection:Hole diameter, slot dimensions, position accuracy, missing holes
• Dimensional Inspection:Length, width, thickness, spacing, feature dimensions
• Form & Position Tolerance Inspection:Flatness, perpendicularity, parallelism, positional accuracy
• Surface Processing Inspection:Coating consistency, polishing quality, discoloration, processing marks
• Structural Defect Inspection:Incomplete punching, deformation, warped edges, missing material
• Mixed Product Inspection:Different specifications, thicknesses, or stamping models

Technical Parameters

• Inspection Speed:100–400 pcs/min
• Inspection Accuracy:0.001–0.1 mm (Customizable)
• Inspection Accuracy Rate:≥99.9%
• Camera System:1–50 Industrial CCD Cameras
• Camera Configuration:2MP–6MP Industrial Cameras, Customizable Quantity
• Feeding System:Customizable Feeding Solution
• Control System:Industrial PC + PLC
• Power Supply / 电源:220V / 220V
• Working Environment:Temperature 18℃–40℃, Humidity 15%–80% (Non-condensing)

Application Scenarios

Widely used for automated optical inspection and sorting of stamped metal plates, flat metal components, precision sheet parts, and punched products in automotive components, electronics, electrical equipment, hardware stamping, industrial manufacturing, and precision metal processing industries.

After-Sales Service