Copper Tube Optical Sorting Machine,detection Speed:100-300 Pcs/min,Automated Optical Inspection and Sorting Machine for Copper Tubes, Brass Tubes and Precision Tubular Components

      The Copper Tube Optical Sorting Machine is designed for automated inspection and sorting of copper tubes, brass tubes, precision pipe fittings, and other tubular metal components. The equipment integrates industrial CCD cameras, intelligent image processing software, and an automatic sorting mechanism to provide stable inspection performance for continuous production.

      The system analyzes tube dimensions, end-face quality, circular geometry, surface condition, and structural integrity, automatically separating qualified and non-conforming parts. It is suitable for manufacturers seeking efficient quality control of precision tubular components.

Core Product Features

• Tube End Inspection:Evaluates cut quality, end-face flatness, burrs, and edge condition of tubular components
• Circular Geometry Analysis:Measures outer profile consistency and identifies deformation of round tubes
• Hollow Structure Recognition:Optimized for inspection of internal openings and tubular structural features
• Surface Finish Evaluation:Detects scratches, oxidation marks, dents, and processing traces on metal surfaces
• Stable Tube Positioning:Supports reliable positioning of cylindrical components during continuous inspection
• Flexible Size Compatibility:Suitable for copper tubes with different diameters, lengths, and wall thicknesses

Key Detection Items

• Appearance Defect Inspection:Scratches, dents, oxidation, stains, cracks, surface contamination
• Dimensional Inspection:Outer diameter, inner diameter, length, wall thickness, end dimensions
• Tube End Inspection:Burrs, chamfer quality, end-face flatness, cut consistency
• Form & Position Tolerance Inspection:Roundness, concentricity, straightness, coaxiality
• Surface Quality Inspection:Processing marks, polishing consistency, oxidation spots, coating condition
• Structural Defect Inspection:Deformation, blocked openings, incomplete machining, abnormal contours
• Mixed Product Inspection:Different tube diameters, lengths, specifications, and material types
• Presence Verification:Missing chamfers, incomplete openings, missing structural features

Technical Parameters

• Inspection Speed:100–300 pcs/min
• Inspection Accuracy:0.001–0.1 mm (Customizable) 
• Inspection Accuracy Rate:≥99.9%
• Camera System:1–50 Industrial CCD Cameras
• Camera Configuration:6MP–10MP Industrial Cameras, Customizable Quantity
• Feeding System:Customizable Feeding Solution
• Control System:Industrial PC + PLC
• Power Supply:220V
• Working Environment:Temperature 18℃–40℃, Humidity 15%–80% (Non-condensing)

Application Scenarios

Widely used for automated optical inspection and sorting of copper tubes, brass tubes, precision tubular fittings, and metal pipe components in refrigeration equipment, air conditioning systems, automotive parts, plumbing products, heat exchanger manufacturing, electrical equipment, and precision metal processing industries.

After-Sales Service