Bearing Optical Sorting Machine,detection Speed:100-300 Pcs/min,Automated Optical Inspection and Sorting Machine for Ball Bearings, Roller Bearings and Bearing Components

      The Bearing Optical Sorting Machine is developed for automated inspection and sorting of ball bearings, roller bearings, bearing rings, shielded bearings, and related bearing components. The equipment integrates industrial CCD cameras, machine vision technology, and an automatic sorting mechanism to support continuous inspection in modern manufacturing environments.

      The system evaluates bearing geometry, dimensional consistency, surface condition, sealing structure, and assembly completeness. Qualified and non-conforming products are automatically separated, helping manufacturers improve product consistency, production efficiency, and quality management throughout the manufacturing process.

Core Product Features

• Bearing Geometry Analysis:Evaluates inner ring, outer ring, and overall bearing profile for dimensional consistency
• Raceway Surface Inspection:Identifies scratches, dents, grinding marks, and surface imperfections on bearing raceways
• Seal & Shield Recognition:Supports inspection of metal shields, rubber seals, and installation status
• Circular Positioning System:Optimized positioning for stable inspection of rotating bearing components
• Flexible Bearing Compatibility:Supports inspection of different bearing sizes and structural configurations
• Automated Batch Sorting:Designed for continuous inspection and classification of bearing products in mass production

Key Detection Items

• Appearance Defect Inspection:Scratches, dents, burrs, rust marks, contamination, cracks
• Dimensional Inspection:Outer diameter, inner diameter, width, groove dimensions, chamfer size
• Raceway Inspection:Grinding quality, raceway continuity, surface defects, abnormal wear marks
• Seal Structure Inspection:Shield installation, seal integrity, positioning accuracy
• Form & Position Tolerance Inspection:Roundness, concentricity, coaxiality, runout
• Surface Quality Inspection:Oxidation, coating condition, grinding marks, discoloration
• Assembly Integrity Inspection:Missing components, assembly deviation, incomplete structures
• Mixed Product Inspection:Different bearing models, sizes, and product types

Technical Parameters

• Inspection Speed:80–300 pcs/min
• Inspection Accuracy:0.001–0.1 mm (Customizable) 
• Inspection Accuracy Rate:≥99.9%
• Camera System:1–50 Industrial CCD Cameras
• Camera Configuration:6MP–10MP Industrial Cameras, Customizable Quantity
• Feeding System:Customizable Feeding Solution
• Control System:Industrial PC + PLC
• Power Supply:220V
• Working Environment:Temperature 18℃–40℃, Humidity 15%–80% (Non-condensing)

Application Scenarios

Widely used for automated optical inspection and sorting of ball bearings, roller bearings, bearing rings, shielded bearings, and bearing assemblies in automotive components, electric motors, industrial equipment, household appliances, agricultural machinery, precision machinery, and bearing manufacturing industries.

After-Sales Service