Metal Digital Wheel Optical Sorting Machine,detection Speed:100-300 Pcs/min,Automated Optical Inspection and Sorting Solution for Metal Encoder Wheels, Index Wheels, Slotted Discs and Precision Rotary

      The Metal Digital Wheel Optical Sorting Machine is designed for automated inspection and sorting of metal digital wheels, encoder wheels, index wheels, slotted discs, and other precision rotary components. Equipped with industrial CCD cameras and intelligent vision software, the machine performs continuous inspection during production while automatically separating qualified and non-conforming parts.

      The inspection process focuses on dimensional consistency, tooth geometry, slot distribution, hole positioning, edge quality, and surface condition, making it suitable for manufacturers requiring stable quality control of precision metal rotary components.

Core Product Features

• Rotary Geometry Analysis:Designed to inspect circular metal components with complex rotary profiles and positioning features
• Encoder Feature Recognition:Supports inspection of slots, indexing features, reference holes, and coded structures
• High-Contrast Metal Imaging:Optimized lighting improves recognition of reflective metal surfaces and fine details
• Stable Rotary Part Feeding:Suitable for continuous feeding and positioning of lightweight metal rotary components
• Flexible Inspection Configuration:Camera quantity and inspection stations can be configured according to product complexity
• Automated Quality Sorting:Integrates inspection and sorting into one continuous production process

Key Detection Items

• Appearance Defect Inspection:Scratches, dents, burrs, oxidation marks, contamination, deformation
• Tooth & Slot Inspection:Tooth profile, slot width, slot depth, slot quantity, incomplete slots
• Dimensional Inspection:Outer diameter, inner diameter, thickness, reference hole diameter, contour dimensions
• Position Accuracy Inspection:Hole location, slot position, concentricity, angular distribution
• Surface Processing Inspection:Stamping quality, machining marks, coating condition, oxidation spots
• Structural Defect Inspection:Missing material, damaged edges, incomplete forming, abnormal contours
• Mixed Product Inspection:Mixed models, different slot layouts, incorrect specifications
• Presence Verification:Missing holes, missing slots, incomplete structures

Technical Parameters

• Inspection Speed:100–300 pcs/min
• Inspection Accuracy:0.001–0.1 mm (Customizable)
• Inspection Accuracy Rate:≥99.9%
• Camera System:1–50 Industrial CCD Cameras
• Camera Configuration:8MP Industrial Cameras, Customizable Quantity
• Feeding System:Vibratory Bowl Feeder
• Control System:Industrial PC + PLC
• Power Supply:220V
• Working Environment:Temperature 18℃–40℃, Humidity 15%–80% (Non-condensing)

Application Scenarios

Widely used for automated optical inspection and sorting of metal encoder wheels, digital wheels, index wheels, slotted discs, and precision rotary metal components in electronics, automation equipment, industrial sensors, precision instruments, and mechanical component manufacturing.

After-Sales Service