Precision Plastic Gear Optical Sorting Machine,detection Speed:100-300 Pcs/min,Automated Optical Inspection and Sorting Machine for Plastic Gears and Precision Injection-Molded Gear Components

      The Precision Plastic Gear Optical Sorting Machine is designed for automated inspection and sorting of plastic gears, spur gears, micro gears, transmission gears, and other precision injection-molded gear components. The machine combines industrial CCD cameras, intelligent image processing technology, and an automatic sorting mechanism to provide stable inspection performance during continuous production.

      It performs comprehensive inspection of gear geometry, tooth profile, molding quality, dimensional consistency, and surface condition, automatically separating qualified and non-conforming parts. The equipment is suitable for manufacturers seeking efficient quality control of precision plastic transmission components.

Core Product Features

• Tooth Profile Consistency Analysis:Evaluates gear tooth geometry and profile uniformity for precision transmission parts
• Injection Molding Quality Inspection:Optimized for identifying molding imperfections commonly found in plastic gears
• Fine Edge Recognition:Detects flash, burrs, incomplete edges, and trimming quality around gear teeth
• Rotary Component Positioning:Ensures stable positioning for circular components during high-speed inspection
• Multi-Size Gear Compatibility:Supports inspection of gears with different diameters, tooth numbers, and module sizes
• Continuous Automatic Sorting:Designed for stable inspection and sorting of high-volume injection-molded gear products

Key Detection Items

• Appearance Defect Inspection:Scratches, flash, burrs, sink marks, deformation, contamination, cracks
• Gear Tooth Inspection:Tooth profile, tooth height, tooth spacing, broken teeth, incomplete teeth
• Dimensional Inspection:Outer diameter, inner diameter, thickness, bore size, hub dimensions
• Form & Position Inspection:Roundness, concentricity, flatness, coaxiality, positioning accuracy
• Surface Quality Inspection:Flow marks, weld lines, color variation, molding marks, foreign particles
• Structural Integrity Inspection:Missing material, short shot, damaged hub, abnormal contours
• Mixed Product Inspection:Mixed gear models, incorrect specifications, different tooth configurations
• Presence Verification:Missing teeth, missing center holes, incomplete structural features

Technical Parameters

• Inspection Speed:100–300 pcs/min
• Inspection Accuracy:0.001–0.1 mm (Customizable)
• Inspection Accuracy Rate:≥99.9%
• Camera System:1–50 Industrial CCD Cameras
• Camera Configuration:2MP–6MP Industrial Cameras, Customizable Quantity
• Feeding System:Customizable Feeding Solution
• Control System:Industrial PC + PLC
• Power Supply:220V
• Working Environment:Temperature 18℃–40℃, Humidity 15%–80% (Non-condensing)

Application Scenarios

      Widely used for automated optical inspection and sorting of plastic gears, precision transmission gears, micro gears, and injection-molded gear components in automotive parts, consumer electronics, office equipment, household appliances, smart devices, precision machinery, and plastic component manufacturing industries.

After-Sales Service