Precision Digital Wheel Optical Sorting Machine,detection Speed:100-300 Pcs/min,Automated Optical Inspection and Sorting Machine for Digital Wheels, Encoder Components and Precision Rotary Parts

      The Precision Digital Wheel Optical Sorting Machine is specially developed for automated inspection and sorting of digital wheels, encoder wheels, coded rotary components, and other precision circular parts. The machine combines industrial CCD cameras, high-precision image processing technology, and automated sorting mechanisms to achieve efficient quality inspection for continuous production.

      With optimized optical inspection solutions, the equipment analyzes circular profiles, tooth structures, marking areas, dimensional consistency, and surface conditions of digital wheels. It is suitable for manufacturers requiring stable inspection processes for precision rotary components and small mechanical parts.

Core Product Features

• Circular Profile Analysis:Precisely evaluates outer contour consistency and circular geometry of digital wheels
• Encoder Structure Recognition:Detects coding areas, positioning marks, and functional surface features
• Tooth Pattern Measurement:Inspects tooth quantity, spacing, shape consistency, and forming quality
• Fine Surface Condition Inspection:Identifies surface scratches, contamination, molding marks, and abnormal areas
• Multi-Angle Image Acquisition:Supports inspection of complex structures through different viewing positions
• Stable Small Component Handling:Suitable for continuous inspection of lightweight precision rotary components

Key Detection Items

• Appearance Defect Inspection:Scratches, stains, burrs, deformation, surface damage, molding marks
• Outer Contour Inspection:Outer diameter, circular profile, edge shape, contour consistency
• Tooth Structure Inspection:Tooth quantity, tooth spacing, tooth profile, incomplete teeth
• Dimensional Inspection:Thickness, inner diameter, hole size, overall dimensions
• Position Accuracy Inspection:Positioning marks, hole location, structural alignment
• Surface Quality Inspection:Color difference, oxidation marks, coating variation, foreign material
• Structural Integrity Inspection:Missing features, abnormal forming, incomplete structures
• Mixed Product Inspection:Different models, specifications, and product types

Technical Parameters

• Inspection Speed:100–300 pcs/min
• Inspection Accuracy:0.001–0.1 mm (Customizable)
• Inspection Accuracy Rate:≥99.9%
• Camera System:1–50 Industrial CCD Cameras
• Camera Configuration:2MP–6MP Industrial Cameras, Customizable Quantity
• Feeding System:Vibratory Bowl Feeder
• Control System:Industrial PC + PLC
• Power Supply:220V
• Working Environment:Temperature 18℃–40℃, Humidity 15%–80% (Non-condensing)

Application Scenarios

Widely used for automated optical inspection and sorting of digital wheels, encoder wheels, rotary coding components, precision mechanical discs, and other circular precision parts in electronics, automation equipment, sensors, electrical components, precision machinery, and component manufacturing industries.

After-Sales Service