Automated Spring Inspection and Sorting Machine,detection Speed:100-400 Pcs/min,High-Speed Vision Inspection Solution for Compression, Extension, and Torsion Springs

      The Spring Glass Disc Vision Inspection System is a high-speed automated inspection solution specifically designed for precision spring components. Featuring a transparent glass disc conveying mechanism, industrial CCD cameras, advanced optical imaging technology, and intelligent vision algorithms, the system performs fully automated inspection and sorting of appearance defects, dimensional deviations, deformation, and assembly-related abnormalities.

      The system is widely used in automotive components, electronics, medical devices, household appliances, and industrial hardware industries, helping manufacturers improve product consistency, reduce labor costs, and increase production efficiency.

Core Product Features

• High-Speed Inspection:Continuous glass disc feeding, multi-station inspection
• High-Precision Vision System:Industrial CCD cameras, precision optical lenses
• 360° Full Inspection:Multi-angle imaging, no blind spots
• Automatic Defect Rejection:Real-time defect detection and sorting
• Flexible Changeover:Fast switching of different spring models

Core Functions

• Appearance Inspection:Scratches, burrs, cracks, deformation, contamination
• Dimensional Measurement:Outer diameter, wire diameter, pitch, coil count
• Defect Classification:Good and defective product sorting
• Mixed Product Detection:Model and specification identification
• Data Collection:Production statistics and traceability
• Automatic Sorting:Real-time product separation

Key Detection Items

• Appearance Defect Inspection:Scratches, burrs, cracks, dents, deformation, oxidation, surface contamination, broken coils
• Dimensional Inspection:Outer diameter, wire diameter, free length, pitch, coil count
• Form & Position Tolerance:Roundness, concentricity, straightness, coaxiality, runout
• Surface Quality Inspection:Oxidation, rust, coating defects, discoloration
• Structural Defect Inspection:Coil deformation, missing coils, abnormal forming
• Mixed Material Inspection:Different models, wrong specifications
• Assembly Inspection:Missing parts, incomplete structure

Technical Parameters

• Inspection Speed:100–400 pcs/min(adjustable)
• Inspection Accuracy:±0.001 mm
• Camera System:2–12 industrial cameras
• Feeding System:Elevator + vibratory bowl + glass disc
• Reject System:Air blow
• Control System:Industrial PC + PLC

Application Scenarios

      The High-Speed Spring Glass Disc Vision Inspection System is widely used in automotive parts, electronics, hardware manufacturing, medical devices, and precision spring production industries.It is designed for automated inspection and sorting of compression springs, extension springs, torsion springs, and customized precision springs.

      The system integrates elevator feeding, vibratory bowl feeding, and glass disc inspection platform to ensure continuous and stable production.It improves inspection efficiency, reduces labor cost, and ensures stable product quality in mass production environments.

After-Sales Service