Intelligent Digital Wheel Optical Sorting Machine,detection Speed:100-300 Pcs/min,Automated Optical Inspection and Sorting Machine for Digital Wheels and Precision Rotary Components

      The Intelligent Digital Wheel Optical Sorting Machine is specially designed for automated inspection and sorting of digital wheels, encoder wheels, rotary indexing components, and other precision rotary parts. Equipped with industrial CCD cameras, intelligent image processing software, and an automatic sorting mechanism, the machine provides stable and efficient inspection performance for continuous production.

      The equipment accurately inspects appearance quality, dimensional consistency, tooth profile, contour geometry, and structural integrity while automatically separating qualified and non-conforming products. It helps manufacturers improve product consistency, reduce manual inspection, and enhance production efficiency.

Core Product Features

• Precision Tooth Profile Inspection:Accurately inspects tooth profile consistency and edge integrity for rotary components
• Circular Geometry Analysis:Evaluates roundness, concentricity, and contour accuracy of precision wheels
• Fine Surface Quality Inspection:Identifies scratches, burrs, dents, stains, and molding imperfections
• High-Precision Feature Recognition:Supports inspection of slots, positioning holes, notches, and key structural features
• Stable Rotary Part Sorting:Optimized conveying and positioning for small circular components
• Flexible Product Compatibility:Supports various digital wheel sizes and customized rotary component inspection

Key Detection Items

• Appearance Defect Inspection:Scratches, burrs, dents, deformation, stains, cracks, surface damage
• Dimensional Inspection:Outer diameter, inner diameter, thickness, tooth dimensions, contour dimensions
• Form & Position Tolerance Inspection:Roundness, concentricity, coaxiality, flatness, position accuracy
• Tooth Profile Inspection:Tooth completeness, tooth spacing, tooth profile consistency
• Surface Quality Inspection:Black spots, oxidation marks, coating defects, contamination
• Structural Defect Inspection:Missing material, broken teeth, incomplete forming, abnormal contours
• Mixed Product Inspection:Different models, incorrect specifications, mixed products
• Presence Verification:Missing teeth, missing holes, incomplete structures

Technical Parameters

• Inspection Speed:100–300 pcs/min
• Inspection Accuracy:0.001–0.1 mm (Customizable)
• Inspection Accuracy Rate:≥99.9%
• Camera System:2–12 Industrial CCD Cameras
• Camera Configuration:2MP–6MP Industrial Cameras, Customizable Quantity
• Feeding System:Vibratory Bowl Feeder + Glass Disc Feeding
• Control System:Industrial PC + PLC
• Power Supply:220V
• Working Environment:Temperature 18℃–40℃, Humidity 15%–80% (Non-condensing)

Application Scenarios

Widely used for automated optical inspection and sorting of digital wheels, encoder wheels, precision rotary components, and similar circular parts in electronics, precision machinery, automation equipment, sensors, industrial control, and precision component manufacturing industries.

After-Sales Service