Intelligent Hex Screw Optical Sorting Machine,detection Speed:100-500 Pcs/min,Automated Vision Inspection and Sorting Machine for Hex Screws, Hex Bolts, and Threaded Fasteners

      The Industrial Hex Screw Vision Inspection System is specially designed for automated inspection and sorting of hex screws, machine screws, self-tapping screws, socket screws, and other threaded fasteners. The system integrates industrial CCD cameras, intelligent vision software, and automatic sorting technology to provide reliable inspection performance for high-volume fastener production.

      Using advanced machine vision technology, the equipment evaluates screw head geometry, thread quality, dimensional consistency, and overall structural integrity. It helps manufacturers improve product quality, reduce manual inspection, and support stable production processes.

Core Product Features

• Screw Head Geometry Inspection:Accurately verifies hex head dimensions, head shape, and edge integrity
• Thread Profile Verification:Evaluates thread continuity, profile consistency, and thread forming quality
• Drive Feature Inspection:Supports inspection of hex socket, Phillips, slotted, Torx, and other drive features
• Shank and Tip Inspection:Inspects straightness, shank dimensions, and tip integrity for stable assembly performance
• Multi-Specification Fastener Compatibility:Suitable for different screw lengths, diameters, and head types
• Automated Sorting Integration:Supports seamless integration with automated feeding and sorting systems

Key Detection Items

• Appearance Defect Inspection:Scratches, dents, burrs, cracks, deformation, stains, corrosion marks
• Thread Inspection:Thread completeness, thread deformation, thread damage, abnormal thread profile
• Head Dimension Inspection:Head diameter, head height, across flats dimension, head profile
• Screw Length Inspection:Overall length, shank length, threaded length
• Drive Feature Inspection:Drive depth, profile integrity, feature completeness
• Form & Position Tolerance Inspection:Straightness, concentricity, coaxiality, position accuracy
• Surface Quality Inspection:Plating defects, oxidation marks, coating consistency, contamination
• Mixed Material Inspection:Different models, incorrect specifications, mixed products
• Presence Verification:Missing head features, incomplete thread, abnormal structures

Technical Parameters

• Inspection Speed:100–500 pcs/min
• Inspection Accuracy:0.001–0.1 mm (Customizable) 
• Inspection Accuracy Rate:≥99.9% 
• Camera System:2–12 Industrial CCD Cameras
• Camera Configuration:6MP–10MP Industrial Cameras, Customizable Quantity
• Feeding System:Customizable Feeding Solution
• Control System:Industrial PC + PLC
• Power Supply:220V
• Working Environment:Temperature 18℃–40℃, Humidity 15%–80% (Non-condensing)

Application Scenarios

      Widely used for automated inspection and sorting of hex screws, machine screws, self-tapping screws, socket head screws, and other threaded fasteners in automotive, construction hardware, machinery manufacturing, electronics, industrial equipment, furniture hardware, and precision fastener industries.

After-Sales Service