High-Speed Plastic Bearing Cage Optical Sorting Machine,Automated Plastic Bearing Cage Inspection and Sorting Machine with Vision Inspection System

      The High-Speed Plastic Bearing Cage Vision Inspection System is specially designed for automated inspection and sorting of plastic bearing cages, plastic retainer cages, and other precision molded plastic components. The system integrates industrial CCD cameras, intelligent vision software, and automated sorting technology to achieve stable, high-speed, and high-precision inspection performance.

      By utilizing advanced machine vision technology, the equipment can identify appearance defects, dimensional deviations, molding imperfections, and structural abnormalities. It helps manufacturers improve product consistency, production efficiency, and quality management throughout the manufacturing process.

Core Product Features

• High-Speed Inspection:Continuous inspection and automatic sorting
• High-Precision Vision System:Industrial CCD cameras with intelligent image processing
• Multi-Angle Inspection:Comprehensive surface and structural inspection
• Automatic Defect Rejection:Real-time defect identification and classification
• Flexible Product Compatibility:Suitable for various plastic cage specifications
• Smart Data Management:Inspection statistics, production monitoring, and quality traceability

Key Detection Items

• Appearance Defect Inspection:Scratches, burrs, flash, deformation, stains, sink marks, surface damage
• Dimensional Inspection:Outer diameter, inner diameter, thickness, slot width, contour dimensions
• Structural Defect Inspection:Broken ribs, missing material, incomplete molding, damaged structure
• Form & Position Tolerance Inspection:Concentricity, roundness, symmetry, position accuracy
• Surface Quality Inspection:Black spots, contamination, color variation, molding marks
• Gate & Flash Inspection:Gate residue, excess flash, trimming defects
• Mixed Material Inspection:Different models, incorrect specifications, mixed products
• Presence Verification:Missing features, incomplete structures, missing ribs

Technical Parameters

• Inspection Speed:80–300 pcs/min
• Inspection Accuracy:0.001–0.1 mm (Customizable)
• Inspection Accuracy Rate:≥99.9%
• Camera System:2–12 industrial CCD cameras
• Camera Configuration:3MP–6MP industrial cameras, customizable quantity
• Feeding System:Customizable Feeding Solution
• Control System:Industrial PC + PLC
• Power Supply:220V
• Working Environment:Temperature 18℃–40℃, Humidity 15%–80% (Non-condensing)

Application Scenarios

Widely used for automated inspection and sorting of plastic bearing cages, plastic retainer cages, bearing components, and precision molded plastic parts in bearing manufacturing, automotive components, industrial machinery, consumer products, and precision plastic industries.

After-Sales Service