Digital Wheel 220V Visual Inspection Equipment 100-300 Pcs/min with 2MP-6MP Camera
Basic Properties
Trading Properties
| Product Type: | Digital Wheel Glass Disc Vision Inspection Machine | Machine Weight: | 150KG |
|---|---|---|---|
| Power Supply: | 220V | Machine Size: | 1130mm*1030mm*2050mm |
| Detection Accuracy: | 0.001-0.1mm (customizable) | Detection Speed: | 100-300pcs/min (adjustable) |
| Camera: | 2MP-6MP (customizable) | Glass Disk Size: | Customizable According To Product Size |
| Inspection Interface: | User-friendly Interface | Machine Material: | Aluminum Profile Frame |
| Application: | Digital Wheels, Coding Wheels, Thumbwheel Switches, Rotary Selectors, Precision Rotary Components | Operating Temperature: | Temperature 0-40°C,Humidity ≤80% (no Condensation) |
| Customization: | Support Customization | After-sales Warranty: | 1-year Warranty |
| Highlight | 220v visual inspection equipment,220v visual inspection machine,2mp visual inspection machine |
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Digital Wheel Visual Inspection Equipment,detection Speed:100-300 Pcs/min,High Precision Machine Vision Online Defect Inspection Machine
This digital wheel visual inspection equipment is an intelligent visual inspection solution specially developed for quality control
of various digital wheels, plastic wheels, casters and roller components. Equipped with high-definition industrial cameras, intelligent
image algorithms and independent visual control system, it automatically identifies and sorts all-dimensional defects including
surface scratches, dents, color difference, material shortage, burrs, deformation, marking defects and assembly misalignment.
The equipment supports continuous online inspection on production lines and offline sampling inspection as a standalone unit.
It effectively replaces manual visual inspection, steadily improves inspection accuracy, production capacity and finished product
yield, and is widely applied in mass production scenarios of caster manufacturers, plastic injection molding factories, hardware
accessory plants and luggage accessory enterprises.
Product Core Advantages
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Professional Digital Glass Platform:Adopts high-transmittance, high-flatness and scratch-resistant customized glass wheel, with uniform light transmission and no shadow interference. It perfectly adapts to visual detection of transparent and ultra-thin workpieces.
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Low Misjudgment Rate:Matched with anti-glare optical system and self-learning AI algorithm, effectively overcome transparent material refraction interference, greatly reduce false detection and missed detection rate.
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Simple Manual Feeding Operation:Open flat platform with ergonomic design, simple feeding operation, low worker learning cost, suitable for long-term batch production.
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Strong Customization & Compatibility:Support customized platform size, jig structure, camera angle and detection standards, compatible with various specifications of transparent precision parts.
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Dust-proof & Anti-static Design:Integrated anti-static and dust-proof structure, effectively prevent dust adsorption and static damage to delicate glass workpieces.
Key Detection Items
- Appearance Defect Inspection:Scratches, burrs, cracks, deformation, stains, flash, dents, surface damage
- Character Inspection:Number recognition, character defects, missing print, blurred print, incorrect print
- Dimensional Inspection:Outer diameter, inner diameter, thickness, tooth width, tooth spacing, contour dimensions
- Form & Position Tolerance Inspection:Concentricity, roundness, coaxiality, runout, symmetry
- Surface Processing Defect Inspection:Color difference, oxidation, coating defects, contamination, printing defects
- Structural Defect Inspection:Missing teeth, broken teeth, incomplete molding, missing material
- Mixed Material Inspection:Different models, incorrect specifications, mixed products
- Presence Verification:Missing features, missing characters, incomplete structures
Technical Parameters
- Inspection Speed:100–300 pcs/min
- Inspection Accuracy:0.001-0.1mm(customizable)
- Camera System:2–12 industrial CCD cameras
- Camera Configuration:2MP–6MP industrial camera, customizable quantity
- Feeding System:Vibratory bowl feeder
- Control System:Industrial PC + PLCP
- Power Supply:220V
- Working Environment:Temperature 18℃–40℃, Humidity 15%–80% (non-condensing)
- Inspection Accuracy Rate:≥99.9%
Application Scenarios
Widely used for automated inspection and sorting of digital wheels, coding wheels, thumbwheel switches, rotary selectors, and precision rotary components in electronics, electrical switches, communication equipment, instrumentation, consumer electronics, and precision plastic manufacturing industries.
After-Sales Service
Contact Person: Mr. YANG
Tel: 19906883983